Automation
In our world of progress and innovation, automation leads to ultimate efficiency. Our customized automation solutions provide you with a Competitive advantage and revolutionize your processes. We take on the development, planning, and implementation of solutions that increase your productivity, reduce errors, and lower costs. Together with us, you can embark on the path to the future.
Assembly system
Processing systems Production systems
Testing systems
Robotic automation
Further automations
Rotary table
WT circulation systems with cell solutions
Screw assembly systems
Riveting systems
Milling machines
Lathe machines
Automated brush deburring machines
Leakage testing
Pressure testing
Comparative testing
Attendance check
Functional testing
Object inspection
Quality inspection
Process testing
Automatic loading
System Interconnection
Component and assembly handling
Assembly of flexible components
Automation of machining processes
Adhesive bonding automation
Grinding automation
Welding automation
Drilling automation
Production processes
Packaging processes
Relocation processes
Rotary table
- Assembly processes on a rotary table involving various components, which perform defined tasks at selected stations, as well as inspection procedures for finished components.
- Component feeding via a rotary table (Cycle 1: An operator places a component - Cycle 2: An additional task is automatically performed - Cycle 3: A robot removes the component and moves it to the main work process)
- Automated feeding and positioning of components or products on the rotary table and rotation of the rotary table for access to different assembly positions
- Precise alignment of components or products for accurate assembly and integration of grippers, tools, or other assembly fixtures for efficient assembly
- Programming of assembly sequences and processes for the automated execution of assembly tasks
- Monitoring of assembly quality through measurements, inspections, or image processing systems
- Automatic detection and sorting out of faulty assemblies
- Capture, evaluation, and documentation of assembly results for quality verification and traceability purposes
- Training and education of operators for safe and efficient operation of the system, as well as technical support, maintenance, and servicing
WT circulation systems with cell solutions
- An interlinked assembly system of various individual stations connected by a conveyor system.
- Design and planning of assembly systems with WT circulation systems for the efficient and flexible assembly of components or products
- Integration of WT circulation systems for the automated transport of workpiece carriers between different assembly stations
- Development and construction of assembly cells for specific assembly and processing steps within the WT circulation system
- Programming and control of the assembly system for synchronized and precise processes along the WT circulation system
- Automated feeding and positioning of components or products on the workpiece carriers in the assembly cells
- Integration of robot-assisted assembly processes in the assembly cells for automated component assembly
- Monitoring and control of assembly quality using sensors, inspections or image processing systems
- Automatic detection and sorting out of faulty components or products
- Capture, evaluation, and documentation of assembly results for quality verification and traceability purposes
- Adaptation of the assembly system to different component variants, production volumes and assembly requirements
Screw assembly systems
- Selection and integration of the appropriate screwing system based on specific requirements
- Automated feeding and positioning of components in the screwdriving system
- Precise and reliable screwing of the components with the required screws
- Adaptation of the screwdriving system to different component geometries, screw types and sizes
- Programming and control of the machine for reproducible screwdriving processes
- Monitoring of screwing quality through torque measurement or angle measurement
- Automatic detection of faulty screw connections and sorting out of components
Riveting systems
- Various rivet bodies are riveted at desired positions, and an overhang measurement is performed to determine the final rivet head height. The riveting force is flexible, adjustable, and can be adjusted. It is usually a pneumatically guided riveting process, or for higher forces, an electrically guided riveting process.
- Selection and integration of the suitable riveting system based on specific requirements
- Automated feeding and positioning of components in the riveting system
- Precision and reliable fastening of rivets in the components
- Adaptation of the riveting system to different component geometries and sizes
- Programming and control of the machine for reproducible riveting processes
- Monitoring of rivet quality through measurement of insertion forces or visual inspection
- Automatic sorting out or marking of faulty rivet connections
- Capture, evaluation, and documentation of riveting results for quality verification
- Monitoring and maintenance of the riveting system for smooth and reliable operation
- Education and training of operators for safe and efficient handling of the riveting system
- Technical support, maintenance and servicing of riveting systems
- Adherence to safety standards and regulations in operating the machine
Milling machines
- Selection and integration of the appropriate automated milling machine based on the specific requirements
- Programming and control of the automated milling machine for the desired processing operations for individual products
- Precise machining of workpieces by milling, drilling, thread cutting and much more.
- Monitoring and optimization of milling processes for maximum efficiency and precision
- Adaptation of the milling machine to different materials, workpiece sizes and geometries
- Utilization of CNC control systems for automated and reproducible machining processes
- Installation of tool changers for fast and efficient milling tool changes
- Quality control and measurement of machined workpieces to ensure precision
- Monitoring and maintenance of the milling machine for smooth and reliable uptime
- Training and instruction of operators for safe and efficient operation of the automated milling machine
- Technical support, maintenance, and upkeep of the machining/manufacturing facility
- Adherence to safety standards and regulations in handling the automated milling machine
Lathe machines
- Selection and integration of the appropriate automated lathe based on the specific requirements
- Programming and controlling the automated lathe for the desired machining operations on a product
- Precise machining of rotating workpieces by turning, threading, drilling and much more.
- Monitoring and optimization of turning processes for maximum precision and surface quality
- Adaptation of the lathe to different materials, workpiece sizes, and geometries
- Utilization of CNC control systems for automated and reproducible machining processes
- Utilization of CNC control systems for automated and reproducible machining processes
- Quality control and measurement of machined workpieces to ensure precision
- Quality control and measurement of machined workpieces to ensure precision
- Training and instruction of operators for the safe and efficient operation of the automated lathe
- Technical support, maintenance, and upkeep of the machining/manufacturing facility
- Adherence to safety standards and regulations in handling the automated lathe
Automated brush deburring machines
- Automated feeding and positioning of workpieces in the machine
- Deburring of workpieces through the use of specialized brushes or grinding tools
- Removal of sharp edges, burrs, or unwanted material residues
- Adjustment of the machine to different workpieces in terms of size, shape, and material
- Adjustment of deburring parameters such as brush pressure, rotational speed, and feed rate
- Utilization of automatic tool changers for various deburring tools
- rogramming and controlling the machine for reproducible deburring processes
- Monitoring of deburring quality through visual inspection or measurement of the workpieces
- Automatic sorting out or marking of faulty workpieces
- Capture, evaluation, and documentation of deburring results for quality verification
- Monitoring and maintenance of the machine for smooth and reliable operation
- Training and instruction of operators for safe and efficient handling of the machine
Leakage testing
- Checking for tightness in products intended to be filled with a gas medium in their end application and verifying long-term stability
- Testing of products that must exhibit defined tightness under special stresses and conditions
- Design and conception of specialized leak testing systems
- Integration of leak testing into existing production lines or as a standalone unit
- Development of customized testing methods and protocols for customers
- Selection and integration of sensors, measuring instruments and testing technologies
- Conducting functional tests and commissioning of leak testing systems
- Training and instruction of operators for safe and efficient operation
- Customization and further development of leak testing systems according to customer requirements
- Technical support, maintenance, and servicing of testing equipment
- Documentation of test results and reporting to customers and internal stakeholders
- Compliance with standards, regulations, and quality standards in the field of leak testing
Pressure testing
- Testing of products that must be tested and verified for functionality, safety, and stability under specific pressure and conditions
- Conception and design of specialized pressure testing systems
- Integration of pressure testing into existing production lines or as a standalone unit
- Development of customized testing methods and protocols for various applications
- Selection and integration of pressure sensors, measuring instruments, and pressure testing technologies
- Conducting functional tests and commissioning of pressure testing systems
- Training and instruction of operators for safe and efficient operation
- Customization and integration of pressure holding and safety systems
- Technical support, maintenance, and servicing of testing equipment
- Documentation of test results and reporting to customers and internal stakeholders
- Compliance with norms, regulations and quality standards in the field of pressure testing
Comparative testing
- Automatic comparison of all desired parts with the defined template.
- Automatic determination of whether a part is OK (Okay) or NOK (Not Okay).
- Efficient and automated inspection of the product based on the defined standard.
- Integration of comparison testing into existing production lines or as a standalone unit
- Development of customized testing methods and protocols for comparison testing
- Selection and integration of sensors, measuring instruments, and testing technologies
- Analysis and evaluation of the measurement results to determine deviations or differences
- Creation of reports and documentation of the comparison test results
- Customization and optimization of comparison testing systems for specific applications
- Technical support, maintenance, and servicing of testing equipment
Attendance check
- Camera or sensor check to verify if a desired component is in the specified position
- Utilization of sensors such as infrared, ultrasonic, or cameras to detect the presence of a product
- Definition and programming of rulesets or algorithms for product presence detection
- Integration of presence detection into existing systems or standalone units
- Flexible adjustment of parameters such as detection range, sensitivity, and response time
- Real-time monitoring and evaluation of the captured data from the inspection process
- Triggering actions or notifications upon detection of product presence or absence
- Automatic capture of counts or statistics on presence times
- Customization and optimization of presence detection according to specific requirements
- Technical support, maintenance, and servicing of presence detection systems
Functional testing
- All possible functions, process flows, or products can be tested, mapped, triggered, and tested. For this purpose, various test media can be used:
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- Robot + gripper
- Camera systems
- Handling systems
- Measurement of opening force and verification of opening position when using a robot (XY direction)
- Automated execution of the test for qualitative assessment, as well as real-time capture and evaluation of test results with logging and documentation of the test outcomes for quality assurance or traceability
- Definition and programming of test procedures and test sequences for specific functions
- Selection and integration of suitable test equipment, sensors or testing systems
- Customization and configuration of the testing equipment for the components or products being tested
- Automated execution of functional tests according to the defined test procedures
- Comparison of the measured results with predefined target values or reference standards, and automatic classification of the components or products as either faultless or faulty
- Triggering of actions such as alarm notifications, sorting, or rejection in case of faulty parts
- Adaptation and optimization of the functional test according to the specific requirements
Object inspection
- Development and design of specialized inspection systems for object inspection
- Integration of object inspection automation into existing production lines or standalone units
- Definition and programming for object inspection automation and parameterization for the desired features and functions
- Selection and integration of sensors, image processing systems, or measurement technologies
- Capture and analysis of data, measurement results, or image analyses, and classification of objects according to predefined criteria such as faulty or faultless.
- Triggering of actions such as sorting, ejection, or alarm alerts for faulty objects, along with logging and documentation of test results for quality assurance or traceability
- Customization and optimization of object inspection according to specific requirements
Quality inspection
- Optical inspection and tolerance checking using camera technology
- Surface inspection using one or more tactile measurement systems
- Development and implementation of quality standards and testing procedures
- Integration of testing systems into production lines or standalone units
- Programming and customization of test parameters for specific quality characteristics
- Utilization of sensors, measuring instruments, and image processing systems for testing
- Automated execution of quality inspections according to defined procedures
- Capture, analysis, and interpretation of measurement data and test results, including comparison with predefined target values or quality criteria
- Classification of products as faulty or faultless based on the test results
- Triggering of actions such as sorting, rejection, or alarm notifications for faulty products, as well as customization and optimization of quality testing to specific requirements
- Logging and documentation of test results for quality assurance and traceability purposes
Process testing
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Verify the customer's specified process using various tools
- Camera system
- Sensor technology
- Software comparison
- Position queries
- Definition and determination of the process parameters and criteria to be monitored
- Integration of measuring instruments, sensors, and monitoring systems into the production facilities
- Programming and configuring test procedures and regulations for process monitoring
- Automated recording and real-time analysis of process data
- Comparison of measured process parameters with predefined target values or quality criteria
- Alerting or notification in case of deviations from the defined process limit values
- Real-time visualization of process data and trend analysis for quality optimization
- Adjustment and optimization of process parameters based on the test results, as well as data capture, logging, and documentation of the process test results
Automatic assembly
- Selection and integration of assembly systems based on the specific requirements of the assembly processes
- Programming and configuration of the assembly systems for the automated placement and fixation of components
- Automated feeding and positioning of components on the workpieces or circuit boards
- Accurate placement of components by robots or placement machines
- Integration of image processing systems for the detection and alignment of components
- The placement of components on workpieces or circuit boards with a variety of components at high speed
- Monitoring the placement quality through inspection and measurement of placement precision and solder quality
- Automatic detection and sorting out of faulty placements as well as capturing, analyzing, and documenting the placement results for quality assurance and traceability
- Adaptation of the assembly systems to various component sizes, shapes, and types
- Training and instruction of operators for the safe and efficient operation of the automatic assembly systems
- Technical support, maintenance, and upkeep of the assembly systems and assembly equipment
- Compliance with safety standards and regulations in handling the automatic assembly systems
System Interconnection
- Integration of robots for linking and communicating between different systems and processes in production
- Selection and integration of robots based on the specific requirements of the system integration
- Programming and configuration of the robots for seamless integration and control of the connected systems
- Exchange of information and data between the various systems and machines through robot communication
- Automated transport of workpieces, components or products between the systems by the robot and synchronization of operations and processes between the connected systems
- Monitoring and control of material flows and production processes through robot automation
- Integration of sensors, measuring systems, and image processing for monitoring and quality control of processes
- Adaptation of robot programming and control to the specific requirements of the system integration
- Capture, evaluation, and documentation of production data for process optimization and traceability
Component and assembly handling
- Selection and integration of robots based on the specific requirements of component and assembly handling
- Programming and configuring the robots for precise gripping, transporting, and positioning of components and assemblies
- Automated feeding and retrieval of components and assemblies from storage, conveyor belts, or pallets
- Robust and reliable handling of components with different shapes, sizes and weights
- Adaptation of grippers and gripping systems to the specific requirements of the components and assemblies
- Synchronization of robot movements with other processes such as assembly, inspection, or packaging
- Integration of sensors and machine vision systems for the detection and alignment of components and assemblies
- Monitoring the quality and positioning of components and assemblies during handling, as well as capturing, analyzing, and documenting handling data for quality assurance and process optimization
- Automatic detection and sorting of defective or deviating components and assemblies
- Adaptation of handling systems to different production requirements and environments
Assembly of flexible components
- Development and adaptation of assembly systems for the flexible handling and assembly of components with different shapes, sizes and materials
- Selection and integration of robots or automated assembly tools for the precise assembly of flexible components
- Programming and configuration of assembly systems for automated assembly processes and steps
- Flexible gripping, positioning and joining of components using adaptive or customizable gripping systems
- Integration of sensors and image processing systems to detect and align the flexible components
- Adaptation of assembly processes to varying component geometries or materials
- Monitoring and control of assembly quality through quality inspections, measurements or image processing systems
- Automatic detection and sorting out of faulty assemblies or unsuitable component combinations
- Recording, evaluation and documentation of assembly results for quality verification and traceability
- Adaptation of assembly systems to different production requirements and environments
Automation of machining processes
- Selection and integration of automated processing machines based on the specific requirements of the processing methods
- Programming and configuration of the machine control system for precise and automated processing sequences
- Automated feeding and positioning of workpieces in the processing machines
- Performing machining processes such as milling, turning, grinding, or drilling using automated machines
- Selecting and adapting tools, cutting tools, or grinding tools for the specific machining processes
- Monitoring and control of processing quality using sensors, measurements or image processing systems
- Automatic detection and sorting out of faulty or deviating processing results
- Recording, evaluation and documentation of processing results for quality verification and traceability
- Adaptation of machining processes to different workpiece sizes, shapes and materials
- Education and training of operators for the safe and efficient operation of automated processing machines
- Technical support, maintenance and servicing of automated processing machines
- Compliance with safety standards and regulations when handling automated processing procedures
Adhesive bonding automation
- Selection and integration of adhesive systems based on the specific requirements of the bonding tasks, for example Selection and integration of adhesive systems based on the specific requirements of the bonding tasks, such as films, housings, components, assemblies, seals, and electrical components
- Automated feeding and positioning of the components or parts to be bonded
- Accurate dispensing and application of, for example, Accurate dispensing and application of adhesives onto the designated bonding surfaces
- Integration of dosing and application systems for uniform and efficient adhesive distribution
- Adherence to process parameters such as temperature, pressure, curing time, and position for optimal results
- Monitoring of quality through optical inspection or measurement using sensors, as well as automatic detection and sorting of faulty results
- Recording, evaluation and documentation of results for quality verification and traceability
Grinding automation
- Complex geometries can be ground with robots. Grinding device / grinding belt either attached to the robot or component is gripped by the robot and guided to a grinding block
- Selection and integration of grinding systems based on the specific requirements of surface machining
- Programming and control of the grinding machines for precise grinding movements and sequences
- Automated feeding and positioning of workpieces for grinding
- Selection and adaptation of grinding tools and media for different materials and surfaces
- Setting grinding parameters such as grinding pressure, feed rate, and grinding time, as well as monitoring and controlling grinding quality through sensors, measurements, or visual inspection
- Automatic detection and sorting of workpieces with poor grinding quality, as well as capturing, analyzing, and documenting grinding results for quality assurance and traceability
- Flexible adaptation of the grinding machines to different workpiece sizes, shapes and surface contours
- Education and training of operators for the safe and efficient operation of grinding automation systems
- Technical support, maintenance and servicing of grinding automation systems and grinding tools
- Compliance with safety standards and regulations when handling the grinding automation systems
Welding automation
- Large and heavy components can be moved / rotated with the aid of an axis system. The welding machine is mounted on a handling system and welds the desired points/components together.
- For complex contours or components, the welding machine or welding torch can also be mounted on a robot, which follows this contour. Alternatively, only welding spots can be set to tack two products together
- Selection and integration of welding robots and systems based on the specific requirements of the welding processes
- Automated feeding and positioning of the components or workpieces to be welded
- Selection and adaptation of welding processes (e.g., arc, resistance, laser, or plasma welding) and welding parameters
- Programming of welding sequences and processes for the automated execution of welding tasks
- Automatic detection and sorting out of weld seams with poor quality as well as recording, evaluation and documentation of the welding results for quality verification and traceability
- Adaptation of the welding automation systems to different component sizes, shapes and geometries
- Technical support, maintenance and servicing of welding automation systems and welding robots
- Compliance with safety standards and regulations when handling the welding automation systems
Drilling automation
- Assembly of a drilling unit onto an XY gantry, which can be moved to the desired position by a drilling machine and automatically drills a hole. A tool change can be integrated in the further automatic process, allowing different holes to be drilled.
- Fixing the product to be drilled with the aid of automatic clamping systems or vacuum
- Selection and integration of robots with special drilling tools based on the specific requirements of the drilling processes
- Programming and configuration of robots for automated drilling in various materials and workpieces
- Automated drilling of holes in workpieces with high speed and accuracy
- Monitoring of drilling quality by measuring drilling depths, diameters, or other quality features and integration of sensors and image processing systems for detecting drill positions and alignments
- Flexible adjustment of drilling parameters such as feed rate, rotational speed, and cooling to meet specific requirements, and programming drilling sequences and paths for complex drilling processes or multiple bores
- Integration of drilling data into production monitoring and traceability of drillings
- Education and training of operators for the safe and efficient operation of the drilling automation systems
- Technical support, maintenance and servicing of robots and automated drilling systems
Production processes
- Selection and integration of robots based on the specific requirements of the production processes
- Programming and configuring robots for automated processes and tasks in production
- Precise placement and assembly of parts or components using robots
- Automated execution of welding, cutting, painting or assembly processes with robots
- Integration of sensors and visual systems for monitoring and controlling robot movements, as well as monitoring and analyzing production data to optimize robot performance and process improvements
- Collaborative robot systems (Cobots) for human-robot collaboration in production processes, as well as programming and implementation of robot communication and coordination in networked production environments (Industry 4.0)
- Education and training of operators for the safe and efficient operation of the robot systems
- Technical support, maintenance and servicing of robots and automated systems
Packaging processes
- Packing components into crates, boxes, or similar storage containers using robots and specially designed grippers
- Automatic folding of a cardboard box followed by automatic filling
- Automated filling with liquids from containers or storage elements
- Programming and configuration of robots for automated packaging processes and tasks
- Automated filling of packaging materials such as cartons, bags or pallets
- Gluing, sealing or labeling packaging with the help of robots
- Integration of sensors and image processing systems for the detection and inspection of products and packaging
- Adaptation of packaging processes to different product sizes, shapes and packaging types
- Programming and controlling the robots for optimum packaging speed and accuracy
- Monitoring packaging quality through inspections, measurements, or image processing systems, as well as capturing, analyzing, and documenting packaging results for quality assurance and traceability purposes
Relocation processes
- Selection and integration of robots with high motion flexibility and precision based on the specific requirements of motion automation
- Automatic removal of additively manufactured components from a 3D printer or printing plate
- Programming and configuring the robots to perform precise motion sequences in various applications
- Automation of movement processes such as pick-and-place, material handling or assembly by the robot
- Use of robots with different axes and kinematic structures to support a wide range of movement options
- Integration of sensors and image processing systems to detect and react to environmental conditions and objects and create motion profiles and paths for precise control of robot movements
- Optimization of movement sequences for maximum speed, efficiency and accuracy
- Monitoring and adjustment of movement parameters in real time to ensure the desired movement quality
- Programming of movement sequences and coordination of several robots for complex movement tasks
Mentoring & Services
Our mentoring and services are your compass to success. With decades of experience in various industries, we help you achieve your business goals and realize your full potential by providing our expertise as well as proven strategies. Our services include advice, training and practical support to help you succeed in an ever-changing business world.
Mentoring
Quality assurance
Security technology
Technical construction
Retrofit
CE marking
Electrical design & planning and consulting
Programming / IT
Maintenance, repair and servicing
Training, courses & workshops
Mentoring
- Technical advice through knowledge transfer and exchange of experience
- Support in solving technical challenges
- Communication of best practices and industry-specific standards
- Development of strategies and concepts for optimizing processes and products
- Supporting projects from conception to implementation
- Integration of new technologies and trends into the work process.
Quality assurance
- Integration of camera systems for quality control
- Design and dimensioning of system components
- Creation of quality management concepts and quality standards
- Implementation of measurement and test procedures
- Development of test instructions and plans
- Creation of technical documentation and reports
- Analyzing the causes of errors and implementing measures to improve quality
Security technology
- Fences: We install protective or safety fences around our machines to restrict access to hazardous areas.
- Laser: In some cases, we use laser systems to detect the movement of people or objects in the vicinity of the machine and intervene automatically if necessary.
- Cameras: We also use cameras to monitor hazardous areas and respond quickly in the event of an incident.
- Cable pulls: Cable pulls can also contribute to safety, for instance, by acting as an emergency brake to immediately stop a machine in case of danger
- Emergency stop: Every machine we produce is equipped with an emergency stop switch that can be activated in an emergency to shut down the machine immediately.
- Sensors: We use various sensors to monitor the machines and their environment and to detect safety-relevant events.
Technical construction
- Development and design in CAD data
- Planning and implementation of system optimizations
- Design and construction of devices
Creation of assembly and individual part drawings - Design and calculation of components and assemblies
- Evaluation of construction alternatives and materials
- Constructive implementation of customer requirements
- Integration of third-party parts into the overall concept
- Creation of parts lists and work plans
- Optimization of manufacturing processes
- Implementation of feasibility
Retrofit
- Analysis of the existing machine or system condition
- Modernization and upgrade of outdated machines to improve performance and efficiency
- Creation of concepts for optimizing and modernizing the system
- Selection and integration of new components or systems
- Conversion and adaptation of the system to new requirements or production needs
- Implementation of new control and automation systems
- Test runs and acceptance tests after the conversion
- Training and instruction for operators and maintenance personnel on the optimal utilization of the modernized facility
CE marking
- Conducting risk analyses and safety assessments
- Preparation of technical documentation and declarations of conformity
- Assistance with acceptance testing by experts
- Conducting conformity assessment procedures
- Identification of guidelines and standards applicable to the product
- Development of security concepts
- Testing of safety components
Electrical design & planning and consulting
- Planning and design of electrical systems for machines and systems
- Manufacturing of control cabinets
- Creation of circuit diagrams and wiring diagrams
- Carrying out risk analyses and creating security concepts
- Commissioning and maintenance of electrical systems
- Integration of sensors and actuators into the control systems
- Optimization of energy efficiency in electrical planning
- Advice on the selection and procurement of components and materials for industrial supplies
Programming/IT
- Conceptualization, planning, development and implementation of customer-specific software
- [Siemens, Beckhoff, B&R] Creation of control software for machines and systems
- [Kuka, ABB, Fanuc, Mitsubishi, Epson]
- [Keyence, Ifm, Cognex, Datalogic, (SICK),(Schunk),(Schmalz),(Festo),(PILZ)]
- Software development: [Python, C#, Java, Javascript, Typescript, PHP]
- (Complex) database conceptualization, planning, development, creation, implementation
- MDE & BDE
Maintenance, repair and servicing
- Performing maintenance work and inspections to prevent breakdowns and issues with machinery and equipment. Repair and replacement of damaged or faulty parts on machinery and equipment
- On-site service to minimize downtime and maximize system productivity
- Analyzing and diagnosing problems and failures to find solutions quickly and effectively
- Training and advice for operating personnel to ensure smooth operation and maintenance of the machines
- Provision of spare parts and accessories to ensure fast repairs
- Experienced and qualified technicians who are familiar with many types of machinery and systems
- Fault analysis and rectification on machines and systems
- Replacement and repair of wearing parts
- Conducting inspection and maintenance tasks
- Creation of maintenance plans
Training, courses & workshops
- Conducting training sessions and workshops for employees
- Providing theoretical and practical knowledge in the field of special machinery manufacturing & digitalization
- Training on topics such as occupational safety and CE marking
Manufacture
In our modern manufacturing facility, we bring your visionary ideas to life. From prototype development to series production, we offer you quality, precision and efficiency. Our customized manufacturing solutions are designed to meet your specific requirements and provide you with unique products. Whether from the CNC machine or the 3D printer - you can rely on us to turn your production wishes into reality.
Additive manufacturingSelectiveLaser Melting (SLM) for metal
Additive manufacturingFusedDeposition Modeling (FDM) for plastics
CNC milling machine & CNC lathe
Wire EDM
Welding
Continuous cast aluminum profile enclosure/assembly
Additive manufacturing - selective laser melting (SLM) for metal
- Material: 1.2709
- Installation space size: 250 x 250 x 325 mm
- High precision and accuracy in the production of metal components
- Manufacturing of components with high density and stability
- Manufacturing of complex geometries and thin wall thicknesses
- The capability to manufacture components with special metallic properties
- The capability to manufacture functionally integrated components
- Use of CAD/CAM systems for programming
- Automated process sequences to increase efficiency and accuracy
- The capability of combining with other manufacturing processes (e.g., milling or turning) to produce complex components
Additive manufacturing - fused deposition modeling (FDM) for plastics
- Material: PLA, PETG, ABS, Onyx (nylon with 15% carbon short fibers)
- Installation space size depends on the desired material:
- Onyx: 320 x 132 x 154 mm
- PLA, PETG: 250 x 210 x 210 mm
- ABS: 500 x 400 x 500 mm
- High flexibility in component design thanks to layered application of the material
- The ability for rapid and cost-effective production of prototypes and small series
- Production of parts with high mechanical requirements possible
- Large selection of thermoplastic materials with different properties
- Ability to manufacture parts with high temperature and chemical resistance
- Possibility of producing parts with high density and high stability
- The capability to manufacture functionally integrated components
- Low material loss due to targeted use of material
CNC milling machine & CNC lathe
- High precision and repeat accuracy
- Machining of workpieces with complex shapes and large quantities
- Creation of complex workpieces using CAD/CAM systems
- Various milling tools and materials can be used
- Automated machining processes for high efficiency and reproducibility
- Precise and repeatable machining of workpieces
- Processing of workpieces in various sizes and shapes
- Material:
- Travel 1200/500/600 mm (X/Y/Z)
Wire EDM
- High-precision cutting of metals and alloys
- No direct contact between workpiece and tool (electro-erosive process)
- Low material loss and high surface quality
- Production of complex geometries and thin components
- Suitability for hard metals and brittle materials
- Possibility of cutting inner contours and holes
- Application in tool and mold making as well as in micromechanics
- Use of CAD/CAM systems for programming
- Automated process sequences to increase efficiency and accuracy
- The capability of combining with other manufacturing processes (e.g., milling or turning) to produce complex components
- Material:
- Travel 600/400/300 mm (X/Y/Z)
Welding
- Joining workpieces through weld seams to achieve high strength and stability
- Different welding processes [MIG, TIG, arc welding, and WIG]
- Ability to weld various materials such as steel, aluminum, copper and stainless steel.
- Welding of workpieces in various sizes and shapes possible
- Possibility of integrating welding work into automated production processes to increase efficiency
- Use of welding robots for precise and fast welding work
- Performing welding operations using modern technology and equipment for optimal results
Continuous cast aluminum profile enclosure/assembly
- Tailor-made enclosure of aluminum profiles for different requirements
- Construction of aluminum profiles for industrial applications
- Manufacturing of enclosures ensuring the protection of integrated components from external influences such as dirt and moisture
- Utilization of high-quality materials for superior product quality and durability
- Production of enclosures in various sizes, shapes, and designs according to customer requirements
- The capability to integrate components such as ventilation systems and other attachments into the enclosure
- Experienced and competent technicians for precise design and assembly
- Fast and efficient production with short delivery times
- Consultation and support in developing custom solutions for individual requirements